Specialty Outdoors

Sewing and Repair for Outdoors Enthusiasts

Project Ideas
 

I thought some of you might like some suggestions for projects. There are two approaches to sewing: one is the "follow directions and pattern exactly" school of thought; the other is the "I'll just use this as a guide" mentality.  I am of the latter group. As you gain experience and confidence, don't be afraid to 'tweak' things to get exactly what you want. Add a pocket or a zipper;   change the waistband; or make something longer or shorter. See if you can teach yourself not to rely on pins and learn to use your hands to manipulate things. Also, examine your factory made items for ideas on how to make things. How did they do the zipper? How did they finish the lycra? Don't be afraid to take something apart, and put it back together, just to see how it was made

The sources page is where you go to find the retailers that sell the patterns and fabric you will need.
The tips page has lots of great tips to help you with your sewing machine.
My gallery has many photos of things I've made for myself, if you are looking for ideas.

New: Make your own cycle shorts

Projects on this page include:

  • Easy fleece blanket
  • ear band and neck gaiter
  • fleece pants
  • fleece tights
  • technical mittens
  • vest and jacket
  • cycle jersey and shorts
  • how-to lycra edging

Really Easy Fleece Blanket:  Purchase 2.5 yards of a nice 200 weight Polartec™ fleece. If you want, you're done now! You could fringe the edge; take a scissors or a rotary cutter and make 3" long fringe, 1/2" apart, on two opposing edges. These are the greatest for damp or warm weather camping, travel, TV watching, or even to keep in a dry bag for emergencies when out on a river.

Ear band & Neck Gaiter: For the ear band, cut fleece 5"x20". For the neck gaiter, cut the fleece 10"x20".   Cut the fleece with stretch going lengthwise on the pieces.  Seam both pieces into "tubes", wrong sides together, on the short seams. Use a serger if possible, otherwise use a slightly stretchy but narrow zigzag stitch. Then, hem by folding long edges to the inside. Fold over 1/2", and edge stitch with a long, fairly wide zigzag stitch.

Fleece pants:  Use Controlled Exposure #65 ( technical tights) and Polartec 200. This is a really great cut for fleece pants: not as snug as tights, but not as baggy as sweats.  Add some zipper pockets and a tab buckle waistband (see below)
I wear mine as a winter layer under my ski pants.


Tab-buckle (Gramicci-style) waistband: This is my favorite waistband to use on sweats, tights, and pants.  You will need either 3/4" or 1" nylon webbing, a matching ladder lock buckle, plus some 1" or 1-1/4" sport elastic.  Sorry I am not a better artist, but I hope you get the idea!

cutaway for tab-buckle waistband front view of tab-buckle waistband



  • Make two buttonholes the width of the tape on the waistband, about 1-1/2"on either side of the CF seam and about 1-1/2" down from the edge of the fabric.  The buttonholes are going to be on the outside of the 1-1/4" waistband, centered over the elastic. 
  • Now, cut the1" nylon webbing about 10-15" longer than the waist measurement, and fasten the ladder lock to one end securely. 
  • From the outside, thread the web through one of the buttonholes, all the way around the waist, and out the other buttonhole. 
  • Make sure your buckle is towards the center of the pants, you might thread it just to check. 
  • Use a bartack and secure the buckle end of the web just to the outside of the buttonhole, buckle facing the center. 
  • Cut the sport elastic to the desired length and bartack ends to make a circle.
  • Either serge or edge stitch the elastic to the WS of the edge of the pants. Don't catch the nylonwebbing, which should be between the fabric and the elastic.
  • Last but not least, fold over the elastic ( with the tape inside) and edge stitch the elastic approximately 1" from the edge.
  • Options include using a heavy elastic instead of webbing

 

Fleece Tights: These are the best for winter wear. You will need a unisex pattern like Stretch-and-Sew #312.   Use a stretch fleece like Polartec® 100s or 200s. When you measure and cut, allow for the fact that spandex/fleece stretches differently from a regular lycra. You will need to add length so that the leg length is about the same as the finished length. A good rule of thumb for fleece tights is to make them one size larger and add to the length (through the thigh) If you have a serger, wooly nylon thread will give you nice soft seams. Finish with the waistband of your choice.

 Gore-tex Overmitts Technical Overmitts with Fleece Liners: This is a project for experienced sewists.  It is fairly detailed sewing with narrow seam allowances and some precision moves.  However, you will be very proud of your mitts when you are done, as these will be very similar to some you can find for $90-$120 at the store.  You will need Controlled Exposure #75, Shell Overmitts, and #45, Fleece Gloves.  Use a 3-layer Gore-tex if you can, and "Tufftek" for the palms.  For the liners, a 300 fleece or shearling works great. For the shells, follow the overmitt pattern directions. For the liners, use the fleece glove as a base, but make a mitten instead by not cutting around the fingers.  The mittens will mate exactly exactly with the liners.  I made myself several weights of liners: shearling fleece for regular days, and then some really warm liners out of Thinsulate lined with microchamois for very cold ski days. One nifty addition to this mitten is to put on a wrist loop, made by attaching shock cord or a nylon cord to the inside seam.  You then put the loop around your wrist when you put the mittens on; this way you can take off you mitten to fix your goggles or whatever, but instead of having to hold onto them, they are securely hanging from your wrist.

berber polar bear jacket Vest & Jacket: This jacket is made of an acrylic fashion berber; I couldn't resist the Escher-like polar bears. I used a vest pattern, Green Pepper #507 as a base but you wouldn't know it with all the changes I made. First I eliminated the divided front panel and chest pocket on the vest so it was one piece, and then I lengthend the pattern to a jacket length. I copied the sleeve off of another fleece coat, and added a shock cord waist drawcord, and zippered side seam pockets, and narrowed the collar a bit! The plum vest is the same pattern base. It is made from Polartec 300. Again, I lengthened the pattern a bit, added zipper side seam pocket and a waist drawcord. The trim was put on using a "reverse zipper with trim" in the book Adventures with Polarfleece(tm) by Nancy Cornwell. polartec vest with trim

Cycle clothing: Cycle gear is easy and fun, especially if you have a serger. Jersey patterns to use are either Green Pepper ( men and women, #402 & 401) or Jalie unisex #2216. Fabric to use are wicking supplex/lycra blend, or any wicking knit like Capilene™. You can get really creative with using swim lycra prints for insert panels. A good shorts pattern is Stretch and Sew #312, unisex which has a nice 6 panel short and instructions for making your own chamois out of Ultrasuede and fleece. Recommended fabric choices include heavy 9 oz. lycra or lightweight wicking lycra. One suggestion is to cut the thigh elastic to fit YOUR thigh, and not to use the skinny-minny measurement that the instructions give. My gallery has photos of lots of cycle gear that I have made.

Lycra Edging for Fleece: There are a lot of ways to do this, but these two are my favorites.   You will need lycra to match (or contrast) your fleece, cut into strips with a rotary cutter. Cut the strips with more stretch if you want a stretchy finish for cuffs, or cut with less stretch for a regular edge finish. A rotary cutter is the best tool for cutting these strips. A serger is also very useful for this project.

  • Cut lycra strips 2" wide with a rotary cutter
  • Fold the strips in half lengthwise WS together, and using a serger, sew the strips to the WS of the fleece edge. (the serger stitch makes a firm edge to fold the strips around) Use a few pins to secure if you have to.
  • Fold the doubled lycra over to the right side. Again use pins if you need to, to secure. Edgestitch about 1/16" from the edge of the lycra, completely wrapping the seam and edge of the fleece.

 

 

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